☀ New Product Launch
Solar-Storage-Furnace
Integrated System
Solar PV + Battery Storage + Induction Furnace — Complete Off-Grid Melting Solution
01. The Problem: Power Shortages Are Strangling the Recycling Industry
In developing countries, vast quantities of scrap metal cannot be melted locally due to electricity constraints.
The Core Contradiction: Vast quantities of scrap metal cannot be melted locally due to power constraints — the only options are exporting raw materials at low prices or discarding them entirely.
02. The Solution: Four Subsystems, One Complete Answer
An integrated off-grid melting solution that turns sunlight into molten steel.
Solar PV Generation
High-efficiency mono-Si modules
30–150 kWp installed capacity
120–600 kWh/day output
Battery Energy Storage
Safe LFP battery chemistry
100–500 kWh storage capacity
Night & cloudy day operation
Smart EMS Control
Industrial PLC+HMI control
Auto-scheduling of PV, BESS & furnace
Remote monitoring & diagnostics
Induction Melting Furnace
Coreless medium-frequency furnace
50 kg – 2 ton capacity
650 kWh/ton melting efficiency
03. How It Works: Sunlight → Electricity → Molten Steel
A seamless, 7-step energy conversion chain powered entirely by the sun.
Sunlight
PV
MPPT
BESS
EMS
Furnace
Steel
Three Operating Modes
Mode 1: Daytime Direct
Solar PV directly powers the induction furnace — the most efficient mode during strong sunlight hours.
Mode 2: Battery Discharge
Battery storage powers the induction furnace for continuous production at night or on cloudy days.
Mode 3: PV + BESS Parallel
When solar output drops, the battery supplements the power gap, ensuring uninterrupted melting.
04. Specifications & Configurations
Three configurations to match your needs — from pilot validation to full commercial production.
Note: Prices are estimates; actual pricing adjusts based on specific configurations and local taxes.
05. 5-Year Total Cost of Ownership Comparison
Based on a 1-ton commercial system operating in off-grid / weak-grid regions.
In off-grid areas, the solar-storage-furnace saves approximately $100,000+ over diesel in 5 years.
Even against grid power (where available and stable), it remains competitive — with zero fuel risk and full energy independence.
06. Core Advantages
Six advantages that redefine scrap metal recycling in developing markets.
💰 Cost Revolution
Levelized energy cost ~$0.06–0.08/kWh — only 1/3 to 1/4 of diesel. Free sunlight saves $100,000+ over 5 years.
🔌 Energy Independence
Fully off-grid. No reliance on unstable power grids. Eliminate diesel transport, storage, and price volatility. 24/7 autonomous production.
🚀 Plug & Play
Containerized/skid-mounted modular design. No civil works. Installation in 7 days or less. Pre-assembled for fast deployment.
🌍 Green Premium
Zero-carbon melting. Eligible for carbon credits and ESG financing. Enhanced brand image in environmentally conscious markets.
🛡️ Low Risk
LFP battery is inherently safe — no fire risk. Industrial-grade PLC with multi-layer protection. Remote fault diagnosis and early warning.
💻 Smart O&M
4G remote data upload with real-time monitoring via mobile or PC. AI-powered predictive maintenance to minimize downtime.
07. Who Needs This System?
🏭 Scrap Metal Recyclers
Build local melting capacity. Convert scrap steel, aluminum, and copper into finished ingots on-site — increasing value 3–5x.
🏗️ Remote Construction & Infrastructure
Recycle and remelt scrap rebar at construction sites. Produce construction accessories on demand.
🌱 Rural Entrepreneurs
Low-barrier entry into metal recycling. Single operator can run a small system. Sustainable year-round income.
🏰 Government & International Aid
Rural electrification + industrial poverty alleviation. Aligned with UN SDG 7 (Clean Energy) and SDG 9 (Industry).
08. Six Reasons to Choose MONTE INTELLIGENCE
🏆 20+ Years Industrial Furnace Expertise
Specialized in EAF, induction furnace, and mesh belt furnace design and manufacturing. Serving clients worldwide.
🌐 Global Delivery Capability
Products exported to Africa, SE Asia, Middle East. Full export qualifications. Deep understanding of developing market conditions.
⚙️ System Integration Core Competence
Not just a furnace — a complete turnkey system. Deep PV + BESS + furnace integration. Self-developed EMS software.
🔧 Flexible Customization
From 50 kg to 2-ton furnaces. PV capacity optimized for local solar conditions. Containerized, skid-mounted, or fixed.
👥 Full Lifecycle Service
Installation & commissioning → training → remote O&M. Spare parts → upgrades → lifecycle management.
🔒 International IP Protection
International patent (PCT) for system integration. Protecting your investment uniqueness and long-term competitiveness.
09. Cooperation Process: Five Steps
Consult
Design
Contract
Build
Deliver
⏱ Typically 90–120 days from contract signing to production launch
We can assist clients with equipment import customs clearance, local electrical safety certification, and related procedures.
10. Frequently Asked Questions
Q: What happens during extended cloudy or rainy periods?
Battery storage supports 1–2 full production days. For extended autonomy, additional battery capacity or a small diesel generator as emergency backup (<5% annual utilization) can be optionally configured.
Q: What is the equipment lifespan?
PV modules: 25+ years (~0.5% annual degradation). LFP batteries: 6,000–8,000 cycles (~8–12 years). Induction furnace body: 15–20 years.
Q: How many workers are needed?
Fully automated PLC+HMI touchscreen control. Small systems (50 kg–500 kg) require only 1–2 operators. One week of training is sufficient.
Q: What about after-sales support?
Remote fault diagnosis included. Express spare parts delivery with remote guidance for replacement. On-site engineer deployment available for large-scale projects.
Q: What are the payment terms?
Standard: 30% advance + 40% pre-shipment + 30% after acceptance (or Letter of Credit). Export credit financing through Sinosure / China Exim Bank also available.
Let Sunlight Power Your Steel Business
Get in touch for a customized proposal and ROI analysis.
MONTE INTELLIGENCE Technology Co., Ltd.
🌐 Web: www.cnlymonte.com
👤 Contact: Helen Xu — Technical Sales Director
📧 Email: info@cnlymonte.com
📞 Tel: +86-XXX-XXXX-XXXX
📍 Address: Luoyang, Henan, China
Looking forward to building a green steel future together!
Turn Sunlight into Steel.
Solar-Storage-Furnace Integrated System
© 2026 MONTE INTELLIGENCE Technology Co., Ltd. All rights reserved.
