☀ New Product Launch

Solar-Storage-Furnace
Integrated System

Solar PV + Battery Storage + Induction Furnace — Complete Off-Grid Melting Solution

$0.06
per kWh Cost
100%
Off-Grid Operation
7 Days
Installation Time
$100K+
5-Year Savings

01. The Problem: Power Shortages Are Strangling the Recycling Industry

In developing countries, vast quantities of scrap metal cannot be melted locally due to electricity constraints.

600 Million
People without electricity in Sub-Saharan Africa
6–12 Hours
Daily blackout duration in grid-connected areas
$0.30/kWh
True cost of diesel generator power
<20%
Local scrap steel recycling rate in developing countries

The Core Contradiction: Vast quantities of scrap metal cannot be melted locally due to power constraints — the only options are exporting raw materials at low prices or discarding them entirely.

02. The Solution: Four Subsystems, One Complete Answer

An integrated off-grid melting solution that turns sunlight into molten steel.

☀️

Solar PV Generation

High-efficiency mono-Si modules
30–150 kWp installed capacity
120–600 kWh/day output

🔋

Battery Energy Storage

Safe LFP battery chemistry
100–500 kWh storage capacity
Night & cloudy day operation

🖥️

Smart EMS Control

Industrial PLC+HMI control
Auto-scheduling of PV, BESS & furnace
Remote monitoring & diagnostics

🔥

Induction Melting Furnace

Coreless medium-frequency furnace
50 kg – 2 ton capacity
650 kWh/ton melting efficiency

03. How It Works: Sunlight → Electricity → Molten Steel

A seamless, 7-step energy conversion chain powered entirely by the sun.

☀️
Sunlight
Sunlight

PV
PV Modules
🔄
MPPT
Inverter
🔋
BESS
Storage
💻
EMS
Control
🔥
Furnace
Induction
🏗
Steel
Molten

Three Operating Modes

Mode 1: Daytime Direct

Solar PV directly powers the induction furnace — the most efficient mode during strong sunlight hours.

Mode 2: Battery Discharge

Battery storage powers the induction furnace for continuous production at night or on cloudy days.

Mode 3: PV + BESS Parallel

When solar output drops, the battery supplements the power gap, ensuring uninterrupted melting.

04. Specifications & Configurations

Three configurations to match your needs — from pilot validation to full commercial production.

Pilot Standard Commercial
Furnace Capacity 50 kg 500 kg 1,000 kg (1 ton)
Daily Output 200–300 kg 2–3 tons 4–5 tons
PV Capacity 30–40 kWp 80–100 kWp 150–200 kWp
Battery Storage 100–150 kWh 250–400 kWh 500–600 kWh
Control System Basic PLC PLC + EMS Full EMS + Remote
Footprint ~80 m² ~250 m² ~400 m²
Installation 3–5 days 5–7 days 7–10 days
Price (USD) $55,000–75,000 $140,000–180,000 $240,000–280,000

Note: Prices are estimates; actual pricing adjusts based on specific configurations and local taxes.

05. 5-Year Total Cost of Ownership Comparison

Based on a 1-ton commercial system operating in off-grid / weak-grid regions.

Solution Upfront Cost Annual Opex 5-Year TCO
Solar-Storage-Furnace $170,000–280,000 $2,000 (maintenance) $180,000–290,000
Diesel Generator + Furnace $30,000–80,000 $65,000 (fuel) $355,000–405,000
Grid Power + Furnace $30,000–80,000 $25,000 (electricity) $155,000–205,000

In off-grid areas, the solar-storage-furnace saves approximately $100,000+ over diesel in 5 years.

Even against grid power (where available and stable), it remains competitive — with zero fuel risk and full energy independence.

"The diesel money you save pays back your investment in 2 years. The next 3 years — pure profit."

06. Core Advantages

Six advantages that redefine scrap metal recycling in developing markets.

💰 Cost Revolution

Levelized energy cost ~$0.06–0.08/kWh — only 1/3 to 1/4 of diesel. Free sunlight saves $100,000+ over 5 years.

🔌 Energy Independence

Fully off-grid. No reliance on unstable power grids. Eliminate diesel transport, storage, and price volatility. 24/7 autonomous production.

🚀 Plug & Play

Containerized/skid-mounted modular design. No civil works. Installation in 7 days or less. Pre-assembled for fast deployment.

🌍 Green Premium

Zero-carbon melting. Eligible for carbon credits and ESG financing. Enhanced brand image in environmentally conscious markets.

🛡️ Low Risk

LFP battery is inherently safe — no fire risk. Industrial-grade PLC with multi-layer protection. Remote fault diagnosis and early warning.

💻 Smart O&M

4G remote data upload with real-time monitoring via mobile or PC. AI-powered predictive maintenance to minimize downtime.

07. Who Needs This System?

🏭 Scrap Metal Recyclers

Build local melting capacity. Convert scrap steel, aluminum, and copper into finished ingots on-site — increasing value 3–5x.

🏗️ Remote Construction & Infrastructure

Recycle and remelt scrap rebar at construction sites. Produce construction accessories on demand.

🌱 Rural Entrepreneurs

Low-barrier entry into metal recycling. Single operator can run a small system. Sustainable year-round income.

🏰 Government & International Aid

Rural electrification + industrial poverty alleviation. Aligned with UN SDG 7 (Clean Energy) and SDG 9 (Industry).

08. Six Reasons to Choose MONTE INTELLIGENCE

🏆 20+ Years Industrial Furnace Expertise

Specialized in EAF, induction furnace, and mesh belt furnace design and manufacturing. Serving clients worldwide.

🌐 Global Delivery Capability

Products exported to Africa, SE Asia, Middle East. Full export qualifications. Deep understanding of developing market conditions.

⚙️ System Integration Core Competence

Not just a furnace — a complete turnkey system. Deep PV + BESS + furnace integration. Self-developed EMS software.

🔧 Flexible Customization

From 50 kg to 2-ton furnaces. PV capacity optimized for local solar conditions. Containerized, skid-mounted, or fixed.

👥 Full Lifecycle Service

Installation & commissioning → training → remote O&M. Spare parts → upgrades → lifecycle management.

🔒 International IP Protection

International patent (PCT) for system integration. Protecting your investment uniqueness and long-term competitiveness.

09. Cooperation Process: Five Steps

01
Consult
Consultation
02
Design
Customization
03
Contract
Contract
04
Build
Build & Integrate
05
Deliver
Delivery & Launch

⏱ Typically 90–120 days from contract signing to production launch

We can assist clients with equipment import customs clearance, local electrical safety certification, and related procedures.

10. Frequently Asked Questions

Q: What happens during extended cloudy or rainy periods?

Battery storage supports 1–2 full production days. For extended autonomy, additional battery capacity or a small diesel generator as emergency backup (<5% annual utilization) can be optionally configured.

Q: What is the equipment lifespan?

PV modules: 25+ years (~0.5% annual degradation). LFP batteries: 6,000–8,000 cycles (~8–12 years). Induction furnace body: 15–20 years.

Q: How many workers are needed?

Fully automated PLC+HMI touchscreen control. Small systems (50 kg–500 kg) require only 1–2 operators. One week of training is sufficient.

Q: What about after-sales support?

Remote fault diagnosis included. Express spare parts delivery with remote guidance for replacement. On-site engineer deployment available for large-scale projects.

Q: What are the payment terms?

Standard: 30% advance + 40% pre-shipment + 30% after acceptance (or Letter of Credit). Export credit financing through Sinosure / China Exim Bank also available.

Let Sunlight Power Your Steel Business

Get in touch for a customized proposal and ROI analysis.

MONTE INTELLIGENCE Technology Co., Ltd.

🌐 Web: www.cnlymonte.com

👤 Contact: Helen Xu — Technical Sales Director

📧 Email: info@cnlymonte.com

📞 Tel: +86-XXX-XXXX-XXXX

📍 Address: Luoyang, Henan, China

Looking forward to building a green steel future together!

Turn Sunlight into Steel.

Solar-Storage-Furnace Integrated System

© 2026 MONTE INTELLIGENCE Technology Co., Ltd. All rights reserved.

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Solar-Storage-Furnace Integrated System — PV + BESS + Induction Melting | MONTE INTELLIGENCE

2026-05-27

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