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Heat Induction Tool Power cabinet for large-scale smelting equipment

  • Heat Induction Tool Power cabinet for large-scale smelting equipment
  • Heat Induction Tool Power cabinet for large-scale smelting equipment
  • Heat Induction Tool Power cabinet for large-scale smelting equipment
  • Heat Induction Tool Power cabinet for large-scale smelting equipment
  • Heat Induction Tool Power cabinet for large-scale smelting equipment
  • Heat Induction Tool Power cabinet for large-scale smelting equipment
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    High Efficiency and Energy Saving: Adopting advanced series resonance or parallel resonance technology, the power factor is high, reaching more than 0.95, which reduces the loss of reactive power. At the same time, the conversion efficiency of the power cabinet is high, which can effectively reduce power consumption. Stability and Reliability: The digital control circuit combined with optical fiber transmission signals has strong anti-interference ability, and the system runs stably. In addition, components such as thyristors, fixtures, and water-cooled radiators of well-known brands, as well as standardized and reasonable layout, further improve the stability and reliability of the equipment. Precise Control: The precise control of the smelting process is realized through controllers such as PLC and DSP. According to different smelting process requirements, parameters such as power, temperature, and frequency can be accurately adjusted to ensure smelting quality. Flexible Configuration: Various configurations can be made according to user needs, such as a single power cabinet supplying power to a single furnace body, or adopting a one-to-two or one-to-many power supply mode to realize simultaneous smelting of multiple furnace bodies or combinations of different working states.




    heat induction tool


    Medium and high voltage Power electrical equipment cabinet

    It can be used to quench and temper a various of workpieces, such as shaft, gear, disk, induction hardening of parts. The bolt buster heat induction tool can quench for a various of hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear). and quench for various automobile and motorcycle fittings, such as crankshaft , connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, drive shaft, small shaft and fork.and a various of electric tools: gears and axes.

     

    Medium and high voltage Power electrical equipment cabinet

    equipment  can also quench for machine tool: lathe deck and guide rail and quench for a various of hardware metal parts and machined parts, such as shaft, gear(chain wheel), cam, chuck and clamp etc.The bolt buster heat induction tool can quench for a various of hardware molds, such as small size mold, mold accessory and inner hole of mold. Medium and high voltage power equipment cabinets can be brazed with various small hardware and mechanical appliances: silver brazing and copper brazing of the same or different types of metals, such as hardware bathroom and kitchenware, refrigeration equipment, etc.

     

    The advantages of Medium and high voltage Power electrical equipment cabinet.

    adopts multi-display functions, with displays of over current, over voltage, water failure, phase failure and unfit lad and so on, machine can be protected from destroys and machines can be repaired easily.The bolt buster heat inductiontool Large blade, strong heat dissipation: The fan adopts seven-leaf type and the fan motor moves 7000 RPM, high power, heat dissipation faster, long time work  without worry about burning machine.

     

    Precise Control

    Digital Control: Adopting a digital control circuit, signal transmission is realized through optical fibers, which has strong anti-interference ability and high system stability, enabling precise adjustment of smelting power, temperature, and frequency.

    Dual-zone Independent Control: Some power cabinets support independent control and temperature regulation of the heating coils of the crucible and the furnace body. They can achieve zoned temperature control for different structural parts, precisely adjust the thermal field distribution, and meet the complex process requirements of precision casting such as high-end alloy smelting. For example, in aerospace precision casting, the uniformity error of the metal melt temperature field can be controlled within ±3℃.


    Stability and Reliability

    Multiple Protection Mechanisms: Equipped with a new generation of fast fuses, which can cut off the circuit quickly in case of short-circuit faults; at the same time, it monitors core parameters such as water temperature, water pressure, phase loss, overcurrent, overvoltage, and undervoltage in real-time, and has a ground leakage detection system, which can actively warn of insulation damage or potential coil penetration risks, ensuring the safety of equipment and personnel.

    High-quality Components and Design: The coil material is high-purity oxygen-free copper, which is wound as a whole without segmentation, ensuring high reliability; the copper bars and copper pipes in the power cabinet are of well-known brands, processed through sandblasting, passivation, etc., with standardized production, reasonable arrangement of components, and standardized wiring, which is easy to maintain and can effectively reduce the probability of electrical failures.


    Flexibility and Versatility

    One Power Supply for Multiple Furnaces System: The series resonant dual-output power cabinet can form a one-power-supply-for-multiple-furnaces smelting system with multiple furnace bodies. The output power can be infinitely and arbitrarily distributed among multiple furnace bodies, enabling simultaneous power supply to different furnace bodies, realizing different working states such as one smelting and one heat preservation, improving equipment utilization and production flexibility.


    Intelligence and Convenience

    Intelligent Control System: Using a DSP processor as the control core, it has high-speed real-time performance and precise response capability, which can accurately realize PI adjustment and precise waveform generation, ensuring the stability and accuracy of key parameters such as voltage and frequency.

    Full-color Touch Terminal: Equipped with an industrial-grade touch human-machine interface, with an intuitive interface and concentrated functions, which can display key parameters such as power, current, voltage, and frequency in real-time. It integrates an alarm log system and a fault self-diagnosis module, supports alarm pop-ups and remote push, and also supports dual-channel modes of local control and remote monitoring, facilitating operators in equipment monitoring and management.

     

     Medium and high voltage Power electrical equipment cabinet

     




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